Experts in Industrial Process Control Systems

Transportation companies require verification of the parts/products they manufacture to customer specifications and are often expected to provide regular updates to ensure quality levels are met.

Operations commonly include machining, stamping, molding, forging, grinding, welding, assembly, or some other precision process, where critical quality controls and procedures must be completed, and causes assigned and corrective action taken when deviations or defects occur. (Process Out of Control).

Storing the resulting data in the central WinSPC system makes it easy to monitor, supervise and analyze the information for continuous improvement. (Control Panels / Dashboards / Plant Monitor / Personalized Professional Reports).

Leading defense and aerospace companies select WinSPC for real-time quality control.

They use the system to collect data from a wide variety of devices, including serial gauges such as micrometers and calipers, optical measurement products, and computerized maintenance management systems.

By having real-time data logging, defense and aerospace companies are able to alert operators to out-of-control situations, trends and patterns that, if left undetected, could lead to a defective product.

By responding to process variation in real time on the shop floor, it’s easier to achieve continuous improvement goals.

In the consumer goods industries, brand quality and customer satisfaction are everything. Competition is fierce and margins are tight.

WinSPC enables manufacturers to produce high-quality products efficiently, while continuously improving manufacturing productivity.

Many of these products are manufactured in high volumes, making them particularly suitable for a real-time SPC program.

Your operations may include extrusion, fabrication, machining, assembly or other processes, benefiting from SPC controls to verify critical characteristics of dimensional variables and attributes (visual defects, pass/fail functional tests, color, etc.).

Building material companies are using WinSPC to reduce variation in manufacturing processes.

One of the key factors in producing reliable and durable building materials is a consistent production process, which requires an effective SPC tool.

WinSPC can give building material companies the ability to quickly detect and correct a process problem before a defect occurs.

This technology is key to instituting a more efficient and higher value problem prevention strategy.

WinSPC offers the tools for food and beverage companies to automate the collection of weights, temperatures and other quality controls, which allow processes to be controlled with graphs and alarms in real time.

Your operators and plant managers can identify, address and monitor process changes within control parameters.

In the first 90 days, our customers claim to dramatically improve performance, reduce variability and achieve target achievement.

Companies in the life sciences and medical device industry often have extensive quality testing to track production and must maintain that data for a long period of time.

Your operations may include various machining processes, plastic molding, chemical mixing, laboratory analysis, assembly, packaging, and others.

Trying to apply SPC using paper or Excel is a common starting point. But these manual methods require a lot of overhead and offer little help in identifying root causes. WinSPC can reveal hidden variations in a process, provide feedback on trends and patterns that lead to defects, and reduce inaccuracies caused by paper solutions.

SPC Pro combines Six Sigma, SPC, and FDA 21 CFR Part 11 expertise with award-winning SPC software and implementation services. WinSPC can predict and prevent defects during the manufacturing process. While traditional quality control methods tend to identify faults too late, after defective products have been produced or shipped, real-time SPC applications enable instant insight into your process, giving your operators and engineers the opportunity to Correct and control process variations.

Pharmaceutical companies choose WinSPC real-time SPC software to reduce costs and meet their customers’ regulatory requirements.

WinSPC makes it easy to use and measure on the shop floor, the ability to interface with medical testing devices and manufacturing systems, traceability of your products, and FDA 21 CFR 11 compliance.

WinSPC provides the tools to control the quality of the process in real time to reduce costs, while providing innovative technology to meet the specifications of the most demanding customers.

Quality control for complex automated operations.

Various manufacturing requirements characterize semiconductor and electronics manufacturers. Interoperability between SPC and other systems, such as ERP and MES, is key when it comes to automated manufacturing. SPC’s real-time capabilities and analytics provide a high-mix environment that generates volumes of data from metrology tools and test equipment that can already be captured and maintained in an existing database. Common data types may include product dimensions, electrical or functional tests, parametric data, bath temperatures, and other metrology results.

Consistent packaging performance, whether it’s a carton, bottles or aluminum cans, is a critical element of quality that enables your customers to improve the efficiency of their filling line and minimize downtime due to package defects.

The lines operate at high speeds to quickly produce large volumes of cartons or bottles. Any changes to lines that prove faulty could quickly lead to cost overruns or eventually force them to run at lower speeds to maintain quality standards.

Over the years, many carton, foil and bottle packaging companies have attempted to manage their critical characteristic inspection results manually on paper or in Excel. This manual approach limits detection of out-of-spec packets until after they are produced, and only provides post-process SPC to show past performance.